Polyester gelcotes will not chemically bond to epoxy. Magicezy hairline fix is a onepart, pretinted available in 10 colors sealant that allows you to complete the repair in seconds without having to grind out the. To maintain your gel coat and your hulls integrity, follow this simple gel coat repair guide. Before you gelcoat fiberglass, fill in any cracks or gouges with a polyester filler and then sand the damaged areas down with 80grit sandpaper.
Take care that they are completely mixed together, otherwise the hardener and gel coat will not set properly, and you will be left with a sticky mess for weeks. A surface area at least a quarterofaninch wide including the crack itself will need to be sanded with mediumgrit sandpaper. If the gel coat is not chipped but only spider webbed, wash the bad areas with acetone, scuff with 320 grit, blow clean and use a small finish roller to apply several coats of gelcoat thinned with about 20% styrene. You can add a gelcoat surface to your fiberglass boat if. Measure a small amount of gelcoat, which is a thick form of fiberglass resin, into a paper bucket.
Start by wiping down the area with acetone and sanding the damaged gel coat down to the fiberglass. Paint the area inside the crack using the gel coat from your fiberglass repair kit. Inspecting your boats finish cracking due to shoddy construction the stiffener, the squaresectioned part on the left, should have been laminated to the plywood frame it intersects. Fiberglass pools have a gel coating that can develop hairline cracks over time. The fiberglass can take a lot of that flexing and twisting, but the gel coat is so brittle it sort of wants to just, well, snap.
Fibre glast has a free learning center with helpful white papers, videos, charts, and photo galleries. Shaving fiberglass, new approach to stress cracks and mail call. The other repair for spider cracks involves a little more work. How to do a fiberglass deck repair and new decking alternatives. If gel coat is applied too thick, it becomes less pliable and more prone to cracking. Gel coats that are harder than others are more durable, but they also have the down side of being more brittle and prone to cracking. Your gel coat may be tough, but it will succumb to the constant battering of the marine environment over time. Once youre sure youre dealing with these types of cracks in the outer gel coat of the fiberglass, your fix can be limited to the fiberglass exterior. If youre dealing with a few long cracks that are separated by an inch or more, you can sand each one individually. May 23, 20 if your gel coat already shows signs of aging, its time to repair it or to reapply a fresh layer to revitalize your boats look. If the surface of your boat looks like a cracked eggshell, the gelcoat is suffering from crazing sometimes called alligatoring. We were referring to the crazing or cracking in the gel coat. Repairing hundreds of fiberglass cracks to get ready for spraying awlgrip paint. To fill in damaged areas, start by sanding them with coarse 36 grit sandpaper to remove any.
Now that the cracks are ready, mix your gelcoat repair kit and the hardener together. All about fiberglass boat stress cracks fiberglass boat. Youll want to take care of any damage on the fiberglass first so you have a smooth surface to apply the gelcoat to. Another cause of gel coat spider cracks can stem from the manufacturing process. Gelcoat or gel coat is a material used to provide a highquality finish on the visible surface of a fibrereinforced composite.
Start by wiping down the area with acetone and sanding the damaged gelcoat down to the fiberglass. You can learn more about resins and gel coat with free white papers like. Improper temperature and humidity can also cause problems in your gel coat. Jan 29, 2020 it is then filled with new resin and the gel coat is patched. How to repair spider cracks in fiberglass boatlife. The heavy vacuum head used in a tiled pool, for instance, will damage the surface of a fibreglass pool. Spider cracks are a form of fiberglass damage that occurs from minor flexing or impacts. How to repairing fiberglass gel coat cracks in bathtubs, boats, cars automotive, bathrooms, paint whether you are getting ready to fix your bathtub, boat, truck cap or other fiberglass item that has seen some abuse you are probably going to need to replace its outer gel coat in the process. Crazing is an incredibly common issue on modern fiberglass boats, and although it usually starts off as a matter of cosmetics, in severe cases these surface cracks can grow, deepen, and eventually threaten your boats. One quick and easy way to repair gelcoat stress cracks yourself is by using magicezy hairline fix a purpose built diy repair solution for stress cracks in gelcoat and fiberglass.
Robert i forgot to add that the gel coat is a marine blue. How to fix crazing in gelcoat, also known as spider cracks or stress cracks which. Is it possible, or probable, that the cracks will migrate through the fiberglass membrane ultimatlely resulting in leaks that would cause delamination. Immediately cover the gel coat with a sheet of fiberglass cloth so that the cloth extends 2inches in each direction beyond the cracked section. These are the easiest cracks to fix as theyre not very deep. How to fix spider cracks in fiberglass it still runs. A thin layer of gel coat isnt structurally strong enough to prevent itself cracking off. Most of us know that fiberglass has a very limited ability to bend instead it cracks when overstressed. We can add to this another factor, and that is the intended cured hardness. Any crack that goes deeper than the gelcoat definitely needs attention. Repairing hairline cracks and how to do repair gelcoat magicezy. Stress cracks, spider cracks, and hairline cracks in the decks of older boats are, of course, not rare. Our standard gel coat is a high quality isophthalic gel coat specifically designed for brush application, this meets lloyds standards and is widely used in the marine and construction industry, also available in spray version. For more details on some of the things that can go wrong in the fiberglass during the manufacturing process please refer to the blistering article.
Dec 02, 2014 most stress cracking is purely cosmetic, moisture is unlikely to penetrate to the laminate in the topsides and deck, and can easily be detected with a moisture meter. A prior owner had fixed a few with evercoat gel coat scratch patch gel coat repair, with ugly results. Can, and should, these cracks in the fiberglass be repaired. Small cracks form in the outer surface of the fiberglass, spreading out from a central point like a spiderweb.
This is a little darker than a powder blue so you can see the white marks clear as day. Sometimes, theyre merely cosmetic, meaning they dont penetrate the gelcoat. Try to keep your work area at or above 70f and free from moisture when working with gel coats. Jun 06, 2016 the gel coat cracks are simply cracks in the cosmetic layer thats put over the top to keep the rv looking shiny. About resins, getting started in composites, and gel coat troubleshooting guide. Jun 10, 2017 hairline spider cracks must be opened wider and filled with an epoxy filler to be permanently repaired. Gel coat cracking is the result of some kind of induced stress. Add a cap full of sanding aid wax to the gel coat to seal the surface. If the boat is going to get a new coat of paint the problem of color matching isnt an issue.
The next time youre cleaning and waxing your boat, take the time to look for small cracks, scratches and chips in its gel coat. Most people think that the best way to prepare a fiberglass boat for a gelcoat application is to have it done in a local car repair shop, where they handle similar coats everyday. Our customers have complemented us on how well it works. Extensive spider cracking common on older boats is due to aging of the gelcoat. Repairing hairline cracks and how to do repair gelcoat. Magic fix for hairline cracks in gelcoat practical sailor. There are many ways to repair cracks in fiberglasswhich ones the best. When these voids are present, or when the fiberglass is. The coloured component of the fiberglass deck is in the next layer, the gel topcoat. Cracks spreading out from the center, much as you would see in a spider web. The good news about these cracks is that theyre largely cosmetic problems. It is nevertheless important to establish the origins of any crazing in the gel coat to try to prevent it happening.
Gel coat fading and dark lines perth fibreglass pools. Possible causes of fiberglass pool cracks home guides. If its just a small white or off white repair rayplex has repair kits with a simple color guide for matching. How to repairing fiberglass gel coat cracks in bathtubs. I guess the pool was dropped about 20 feet from the crane. Thanks for the reply and all the great information. How to repair a fiberglass swimming pool our everyday life. The tape will help to ensure that your fresh layer of resin doesnt go too far across the surface. Resin and glass are generally applied on top of the gelcoat.
Also find a reputable contractor who will level the pool properly and install the pool with care. This resin can be used as a protective surface over the top of fiberglass. Sep 05, 2017 9 thoughts on how to apply gelcoat the endall guide the melvin grant company october, 2017 12. Click here for a video guide on brushapplying gelcoat. Try not to remove any of the fiberglass resin or cloth. Possible causes of fiberglass pool cracks home guides sf gate.
Also, older fiberglass boats tend to have a thicker application of gelcoat which means they are more susceptible to cracking. These cracks typically only penetrate the gel coat and do not affect. Hairline spider cracks must be opened wider and filled with an epoxy filler to be permanently repaired. When the fiberglass is dry, mix gelcoat with methyl ethyl. Once you have applied a layer or two of gel coat, waiting at least 4 hours between applications for drying, you can sand the surface. Applying gelcoat to a fiberglass surface is not really necessary, as gelcoat is a fiberglass resin itself. There are many ways to repair cracks in fiberglass which ones the best. Small cracks forming, especially at the surface of the fiberglass.
This can range from small defects that need a little. Gel coat repairs and star cracks skuk sea kayaking uk. Ensure that the tools you buy to clean your pool are correct for fibreglass pools. Repairing hundreds of fiberglass cracks to get ready for. Spider cracks in gelcoat moderated discussion areas. Until this point, the fiberglass patch will be translucent. Crazing in gelcoat, also known as spider cracks or stress cracks, plagues countless boaters. Hence you get these little hairline cracks in the gel coat surface itself. Clean the fiberglass with soap and water and wipe it down with a rag soaked in acetone, and immediately removing it with a clean dry rag. All about fiberglass boat stress cracks fiberglass boat repair. With time, it is possible that gelcoat can become cracked, simply through wear and tear or a specific incidence of damage. They can occur in any form of fiberglass, including cars, boats and swimming pools. Repairing minor damage to the gelcoat surface of your boat west. The most common gelcoats are thermosetting polymers based on epoxy or unsaturated polyester resin chemistry.
How to apply gelcoat the endall guide fiberglass coatings. Gel coat hardened too quickly or with improper curing temperatures and conditions can also promote stress cracks in the gel coat itself. Cold temperatures can lead to slow gel coat cure times, while moisture can cause pinholes, blisters and other imperfections in the gel coat. Also, some laminate was missing from the original design, making it even more flexible in this location. It sounds easy, but unless you have considerable experience working with composites its easy to make the situation worse. Rayplex has a great web page that will give you all the information you need to get a good gel coat match. This resin can be used as a protective surface over the top of fiberglass, or simply as a finish, much like you might varnish a piece of outdoor furniture.
When finished you couldnt see where the repair was made. Why do i get stress cracks or crazing in my gelcoat. If the fiberglass will be exposed to water, the gelcoat should be. Either deepen the scratch using a small blade or grinder, or leave it. It forms the hard, smooth shiny surface of the finished article and is usually pigmented. Aside from the durable shiny luster gelcoat adds to any fiberglass boat, most. Jan 21, 2020 epoxy filler, although a great product is not suitable for a gelcote top coat. Crazing is an incredibly common issue on modern fiberglass boats, and. Like most shiny surfaces, gel coat can be scratched.
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